Emulsion Plants
These highly mobile emulsion plants are built onto a rigid skid-mounted steel frame, rust protected and painted. They are fully assembled and tested, ready for installation and connection to your plant plumbing and electrical system. They may be mounted in a 20 ft or 40 ft container, painted and rust protected. A laboratory room with windows and doors can be fitted into the 40 ft. container.
Requst a quote
Supraton Colloid Mill
- Maximum capacities of 8, 16, 25, 40, or 75 tons per hour
- Stainless steel rotor and stator
- Adjustable air-gap
- Mill has jacket that can be connected for product heating or cooling
- Mill motor - 3 phase with voltage to suit local power supply
- Soap injected into bitumen at mill head
Bitumen Line
- Pump capacity to suit output
- Jacketed bitumen pump for hot oil or steam heating
- Bitumen pump includes relief valve
- Motor to suit local power supply
- 2" or 3" valving for in-line circulation, with Teflon-lined 3-way valves
- Non-return (check) valve in-line
Soap Line
- Flow meter w/ gallon or liter totalizer
- 2" Stainless Steel pump w/water-cooled mechanical seal
- Motor to suit local power supply
- Non-return (check) valve in-line Control panel mounted on the frame with following data
Flow Controller
- Electrically actuated throttle valve controls soap flow
- Two control options available:
- Temperature Control using emulsion temperature at the mill exit
- Flow Control using mass flow sensors on bitumen and soap lines
Latex Line
- Progressive cavity pump w/capacity to suit output
- Variable speed drive controls flow output
- Flow meter w/gallon or liter totalizer
- Non-return (check) valve in-line
Control Panel
Control panel mounted on the frame with following functions
Mill and Pump Control
- Mill start/stop
- Bitumen pump start/stop
- Soap pump start/stop
- Latex pump start/stop/speed control
- Solvent pump start/stop/speed control
Instrumentation
- Emulsion Exit Temperature
- Asphalt Temperature
- Soap Temperature
- Soap Flow
- Latex Flow
- Solvent Flow
- Mill Amps
- Asphalt Flow/Ratio Meter - HMI*
*(flow controlled option)
Schematic flow diagram showing all relevant flow and temperatures
All motors are protected with auto fuses
Mill motor electrical soft-start equipped
This Fixed or Mobile Asphalt Emulsion Batch Plant is capable and fully equipped for producing a complete range of Anionic, Non-ionic and Cationic Emulsions. When equipped with latex injection and/or heat exchanger it can produce emulsions based on SBS, SBR, EVA, EMA. PE and other compatible polymers.
The system comes complete with plumbing with all flow meters, check valves and temperature gauges installed in the system. All plumbing is flanged for immediate adaptability to your tank farm.
Unit is completely wired and ready for immediate installation.
OPTIONS
SOLVENT LINE
- Pump sized to provide dosing into bitumen line of 1-10% solvent
- Electric motor and flowmeter/totalizer mounted on the control panel to set flow rates
HEAT EXCHANGER
- High efficiency plate type heat exchanger capable of temperature reduction of 40C on maximum mill output
- An outlet temperature gauge is included
- This option is required for production of SBS, EMA emulsions
CONTAINER MOUNTING
- 20 Foot standard container, rust-proofed, can be fitted with one door and window
- 40 Foot container, rust-proofed, can be fitted with lined office/lab area
FLOW CONTROLS
- Flow Control System uses mass flow sensors on asphalt and soap lines with PLC to control soap flow
- Touch screen HMI panel for residual asphalt percentage input and manual control of throttle valve
Training and Technology Transfer
Valley Slurry Seal Company will furnish the services of a service representative to supervise, assist and instruct the employees of the Purchaser in the start-up and check-out of the equipment furnished by Valley Slurry Seal Company for a period not to exceed 10 working days. All transportation (airline, train, car, etc) and living expenses are not included and are the responsibility of the Purchaser.
If the services of a representative are in excess of the time above, these services will be charged to the Purchaser per day plus all traveling expense enroute to and return from the installation site or work location. If the representative is required to work on Saturdays, Sundays, or holidays or for more than eight hours on any day, overtime rates shall be paid at 1.5 times daily rate by the Purchaser.
Purchaser shall furnish the necessary facilities, labor and materials to properly test and start-up the equipment. Purchaser shall furnish the following at the equipment site prior to the arrival of VSS representatives:
- All piping and tank connections completed and tested
- All fuel and/or gas connected in the plant
- All electrical power wiring complete
- All raw materials ready for plant production
- Bitumen
- Hot Water
- Acid
- Emulsifiers and other additives
- Under normal conditions the installation takes 10 days
- Price for one supervisor during 10 days
VSS supplies a full technology transfer and formulation service. This includes formulation, trouble shooting, development, mix design and raw materials analysis.
Laboratory Equipment
Complete laboratory supplies for emulsion and aggregate testing
SPARE PARTS
Small Maintenance Parts and Tools
ANCILLARY EQUIPMENT
This Emulsion plant configuration does not include Water Tanks, Bitumen, Solvent, or any other type of finished product or holding tank. Tank farm to be furnished by customer. This unit does NOT contain tanks or external pumps of any kind.
OPTIONS
- Complete Plant and Tank farm layout and design
- Supply of tanks, pumps and valving to set up complete tank farm. Price determined after review with customer to decide their tank farm needs
- 3 Million BTU Hot Oil Heater with heat exchanger
Last Updated (Wednesday, 28 December 2011 14:42)