Concentrate Emulsifier Soap System

This semi-continuous soap production system is mounted on a skid and includes all control systems, pumps and scales required to rapidly batch up soap concentrate for transfer into customers dilute running tanks.

Concentrate Emulsifier Soap System

Skid mounted 2270 liter (600 gal.) Stainless steel soap concentrate tank mounted on loadcells to give accurate weight in kilograms (or pounds) of soap concentrate batch. Includes digital readout of weight.

Includes

  • 0.56 kW (¾ hp) Electric blade mixer
  • Stainless steel 5 cm (2") diameter heating coil (for use with hot oil or hot water)
  • Temperature gauge
  • Mounted fill pipes for
  1. Hot and cold water
  2. Acid (or Base)
  3. Emulsifier


Steel stairs and operator station platform for controlling batching and viewing tank contents. Includes all pump start/stop switches and digital weight system readout and open/close valving.

Pumps

    * Acid/Base:

  • Output 41 liters/min (11 gpm)
  • Air-operated diaphragm


    * Emulsifier:

  • Output: 41 liters/min (11 gpm)
  • Air-operated diaphragm
  •  

    * Soap concentrate recirculation/transfer:

  • Output: 300 liters/min (80 gpm)
  • Power: 3.7 kW (5 hp)
  • Voltage: 380V @ 50 hertz (or 460V @ 60 hertz), 3 phase


Fully wired with all start/stop buttons, fused disconnects and single main electric disconnect.
Control Options

Includes 5 hp single-stage air compressor -380V, 50 Hz or 460V, 60 Hz
Unit is skid mounted with all necessary pipes, valves, thermometers; ready to be started after the connections to the different equipment and storage tanks is complete.

    * Dilute tanks:

      2 X 6050 lt (1600 gal) polyethylene
      2 X 9842 lt (2600 gal) polyethylene
      Heating coil for each tank
      Two thermometers per tank for high and low tank levels

  • Hot and cold water plumbing with valves. All piping in CPVC


Will work with any mill system. Full batching and semi continuous capability

Request a quote 

 

 

Last Updated (Thursday, 03 November 2011 13:31)