SPECIFICATIONS: Slurry Seal
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The following specification is for basic standard
unmodified slurry seal for use in areas where the longer life cycles
of polymer-modified and black aggregate are not required. Before
using this specification the user must reduce the aggregate types
listed under 2.01 (c) to only one. Type I may be used for parking
lot resurfacing but should only be specified if it is readily available.
Type II may also be used for parking lots, streets and arterials.
Type III is used for arterials and highways.
1.01 SCOPE
Slurry Seal shall consist of mixing
asphalt emulsion, aggregate, and water and spreading the mixture on a surfacing
or pavement where shown on the plans, as specified in these specifications and
the special provisions, and as directed by the Engineer.
2.01 MATERIALS
The materials for slurry seal
immediately prior to mixing shall conform to the following requirements:
2.01 (a) Asphalt Emulsion
Asphalt emulsion shall be a cationic
quick-setting type conforming to the requirements for CQS-1H grade under
CalTrans Standard Specifications, July 1992, Section 94, Table 4, requirements
for "Quick Setting Asphalt Emulsion".
2.01 (b) Water
Water shall be potable, free of
harmful salts and shall be of such quality that the asphalt will not separate
from the emulsion before the slurry seal is in place in the work.
2.01 (c) Aggregate
Aggregate shall consist of sound,
durable, crushed stone or crushed gravel and approved mineral filler. The material shall be free from vegetable
matter and other deleterious substances.
Aggregates shall be 100% crushed with no rounded particles. The percentage composition by weight of the
aggregate shall conform to one of the following gradings:
| PERCENTAGE PASSING |
| SIEVE SIZES |
TYPE I |
TYPE II |
TYPE III |
| 3/8" |
-- |
100 |
100 |
| No. 4 |
100 |
90-100 |
70-90 |
| No. 8 |
90-100 |
65-90 |
45-70 |
| No. 16 |
60-90 |
40-70 |
28-50 |
| No. 30 |
40-65 |
25-50 |
19-34 |
| No. 200 |
10-20 |
5-15 |
5-15 |
Theoretical asphalt content, % dry aggregate |
10-12 |
7.5-13.5 |
6.5-12 |
Approx. application rate (pound per square yard) |
8-12 |
10-15 |
15-25 |
The aggregate
shall also conform to the following quality requirements:
| TESTS |
CALIF. TEST |
ASTM TEST |
REQUIREMENTS |
| Sand Equivalent |
217 |
D2419 |
55 Min. |
2.02 PROPORTIONING
Asphalt emulsion shall be added at a
rate of from 11 to 25%. A job mix
design shall be submitted by the Contractor for approval by the Engineer that
conforms to the specification limits, and that is suitable for the traffic,
climate conditions, curing conditions and final use.
The Slurry Seal mixture shall be
proportioned by the operation of a single start/stop switch or lever which
automatically sequences the introduction of aggregate, emulsified asphalt,
admixtures, if used, and water to the pugmill.
Calibrated flowmeters shall be
provided to measure both the addition of water and liquid admixtures to the
pugmill. If necessary for workability,
a retarding agent, that will not adversely affect the seal, may be used.
Water, and retarder if used, shall
be added to ensure proper workability and (a) permit uncontrolled traffic on
the slurry seal no more than three (3) hours after placement without the
occurrence of bleeding, raveling, separation or other distress; and (b) prevent
development of bleeding, raveling, separation or other distress within seven
(7) days after placing the slurry seal.
Uniformity of distribution of
asphalt will be determined by extraction tests in accordance with California
Test 310. The average bitumen ratio
(pounds of asphalt per 100 pounds of dry aggregates) shall not vary more than
five (5) percent above or below the amount designated by the Engineer. This requirement shall apply to samples
taken from any location or operation designated by the Engineer.
2.03 MIXING
The Slurry Seal shall be mixed in a
self-propelled mixing machine equipped with a continuous flow pugmill capable
of accurately delivering and automatically proportioning the aggregate,
emulsified asphalt, water and admixtures to a double shafted, multiblade pugmill
mixer capable of minimum speeds of 200 revolutions per minute.
A minimum of two mixing machines
shall be maintained on each project of a 12 cubic yard or larger capacity. The slurry seal retention time in the
pugmill shall be less than three seconds.
The mixing machine shall have sufficient storage capacity of aggregate,
emulsified asphalt, and water to maintain an adequate supply to the
proportioning controls.
The mixing machine shall be equipped
with hydraulic controls for proportioning the material by volume to the
mix. Each material control device shall
be calibrated, properly marked, preset and lockable at the direction of the
Engineer. The mixing machine shall be
equipped with a water pressure system and nozzle type spray bars to provide a
water spray immediately ahead of the spreader box.
The mixing machine shall be equipped
with an approved fines feeder that provides a uniform, positive, accurately
metered, pre-determined amount of a mineral filler, if used, at the same time
and location that the aggregate is fed.
2.04 SPREADING EQUIPMENT
The slurry mixture shall be uniformly spread by means of
a controlled spreader box conforming to the following requirements:
The spreader shall be capable of
spreading a traffic lane width and shall have strips of flexible rubber belting
or similar material on each side of the spreader box and in contact with the
pavement to prevent loss of slurry from the box and the box shall have baffles,
or other suitable means, to insure uniform application on super-elevated
sections and shoulder slopes.
The rear flexible strike-off blade
shall make close contact with the pavement and shall be capable of being
adjusted to the various crown shapes so as to apply a uniform seal coat.
Slurry mixture, to be spread in
areas inaccessible to the controlled spreader box, may be spread by other
approved methods.
2.05 PLACING
The slurry seal shall not be placed
if either the pavement or the air temperature is below 13 degrees C (55F) and
falling, but may be applied when both the air and pavement temperature is 7
degrees C (45F) or above and rising.
The mixture shall not be applied if high relative humidity prolongs the
curing beyond a reasonable time.
Before placing the slurry seal, the
pavement surface shall be cleaned by sweeping, flushing or other means
necessary to remove all loose particles of paving, all dirt and all other
extraneous material.
Prior to 24 hours before beginning
slurry seal operations, the contractor shall notify all residents, businesses
and agencies by an approved written notice detailing streets and limits of work
to be done and the hours of work. The
contractor shall also 24 hour post all streets that are to be worked upon with
temporary "No Parking - Tow Away" signs at 100 foot intervals. These signs shall also state the day of the
week and hours of no parking.
Immediately before commencing the
slurry seal operations, all surface metal utility covers (including survey
monuments) shall be protected by thoroughly covering the surface with an
appropriate adhesive and oiled or plastic paper. No adhesive material shall be permitted to cover, seal or fill
the joint between the frame and cover of the structure. Covers are to be uncovered and cleaned of
slurry material by the end of the same work day.
Hand tools shall be available in order to remove
spillage. Ridges or bumps in the
finished surface will not be permitted.
The mixture shall be uniform and homogeneous after spreading on the
surface and shall not show separation of the emulsion and aggregate after
setting.
Adequate means shall be provided to
protect the slurry seal from damage from traffic until such time that the
mixture has cured sufficiently so that the slurry seal will not adhere to and
be picked up by the tires of the vehicles.
2.06 MEASUREMENT (BY SQUARE YARD)
Slurry seal will be measured and
paid for by the square yard for the actual surface area covered.
2.07 PAYMENT (BY SQUARE YARD)
The contract price paid per square
yard for slurry seal shall include full compensation for furnishing all labor,
materials, tools, equipment and incidentals and for doing all the work involved
in the furnishing and placing the slurry seal complete in place, including
cleaning the surface and protecting the slurry seal until it has set, all as
shown on the plans, as specified in these specifications and as directed by the
Engineer.
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