DRAINAGE AND MAINTENANCE: THE WAY TO PRESERVE PAVEMENTS

Glynn Holleran, M App Sci. B App Sci (hons), MRACI, CC,ACS, AAPT Vice President VSS Asphalt Technologies USA.


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INTRODUCTION:

Pavements fail for many reasons from poor construction, poor design, poor materials. However one very important cause of failure lies in the depths of the pavement. Drainage, according to AASHTO accounts for 60% of all pavement failures. (1). This covers all sorts of pavements. In light pavements such as parking lots, truck parks and grounds it is a far greater problem.

This paper discusses pavements and how they fail due to water problems, their design for moisture allowance, drainage principles and designs and rehabilitation of failed areas. The role of pavement preservation in preventing problems from surface water is discussed.
1. PAVEMENT STRUCTURE AND FAILURE

Pavements are multiplayer structures as shown in figure 1.


Figure 1 A pavement structure

The material under the structural element ( asphaltic concrete or PCC) is usually a granular base over a sub grade of the natural soil ( sometimes stabilised.).
Such bases are not usually free draining and some soil types will swell with water saturation. (2). Dense graded granular bases may become saturated. Sub-bases under old concrete slabs can, under such conditions, rocking or loading of the slabs can pump water up through joints and cracks. If overlaid with hot mix this can cause a pressure build up and stripping and potholing.

The pavement becoming wet will reduce its stiffness. This occurs for several reasons:
  1. Increased pore pressures that lower internal friction and thus shear resistance
  2. Buoyancy of particles that reduce effective weight and lowers inter particle friction.
  3. Expansive soils cause differential heave.
  4. Frost heave due to freezing and thawing of the pavement.


Heave cause by saturation of expansive soil

Figures 2 and 3 show such effects. Figure 3 shows that the pavement is placed in both tension and compression by wheel load. This flexing is made more severe by less stiff pavements.


Figure 2 Showing effect of wheel load


Figure 3 Showing effect of pavement stiffness on load spreading

Figure 3 shows the effect of pavement stiffness on spreading load on the subgrade. Clearly as pavements are layered structures with strain being concentrated at the base of layers (3). The magnitude of the generated stresses decreases layer to layer but the duration of the stress pulse increases with depth. The stress reduction effect of any layer depends on its thickness and stiffness.( pavement design book). Strains will be increased all through the pavement in situations where the layers are less stiff due to water.

This may lead to two effects: a) Fatigue failure

Fatigue Failure

Figure 4 Fatigue failure
Fatigue failure is cracking due to a reduction in stiffness of the pavement by repetitive load. Clearly if the underlying layers are less stiff fatigue life will be reduced and premature cracking can occur. This will be ameliorated as the layer is made more stiff, e.g. by extra thickness of hotmix or use of stiff cement layers. However if the deflection of the base is high enough the on set of cracking will be accelerated.

b) Subgrade Rutting

Figure 5 Subgrade Rutting

Saturation of the subgrade and granular base leads to a reduction in load bearing strength and the potential for deformation. In instances where the overlay is in good condition it will not rut and may collapse after cracking. In such an instance tearing of the surface and heaving may occur. This will give rise to fatigued areas that begin to pothole as more water can enter from the top.

Subgrade Rutting leading to potholing

c) Potholing and Collapse

This may occur by two different mechanisms. In the first the underlying base will flex causing the overlay to crack. This will allow more water to penetrate the surface creating further stiffness reductions and water build up. Fines are pumped upward through the crack reducing the load bearing capability of the base. This increases fatigue cracking and leads to pick out of fractured parts of the overlay as it disintegrates. The formation of the pothole is the causing collapse of the overlay into a hole.

In the second poor surface drainage and traffic effects can remove fines from the surface of the hot mix reducing structural strength. The process proceeds by cracking, water ingress and pothole formation as above.

Beginnings of Potholing (a)


Pothole formation and expansion.

Such effects are exacerbated in low temperature conditions where the HMA is stiffer and freeze thaw may occur.

Freeze thaw potholing

2. SOURCES OF WATER DAMAGE PROBLEMS

Water can cause damage if it is able to get into the pavement. Sources of water are:
  1. ingress via cracks and joints or from unpaved permeable adjoining areas.
  2. pooling at the sides of a pavement
  3. excessive runoff from plantations or lawn areas and direct access from the base sides into the base.
  4. Blocked, cracked or broken drainage pipes or water service pipes
  5. Pavements built in trench sections with no drainage outlets.
  6. Lack of slope on pavement causing pooling on the surface.

Figure 6: Moisture Sources (4,5)

Once the water is in the pavement draining it is difficult. When sub grade soils are likely to swell or hold water this situation can be worse.
3. PAVEMENT DESIGN FOR MOISTURE:

The moisture regime has a profound effect on the pavement. Factors that have to be assessed for design are:
  1. rainfall and evaporation
  2. permeability of the surfacing
  3. depth and fluctuations in the water table
  4. relative permeability of pavement layers
  5. sealing of shoulders
  6. pavement type- full width or boxed (trenched)
  7. seepage from higher ground
  8. infiltration of water from other sources ( see above).
  9. Freeze thaw
Drains only really work in structures where the materials are under positive pore pressure. That is fine grained materials that have equilibrium moisture levels greater than their optimum moisture content will not drain as they are not saturated.

The sensitivity of the subgrade to water needs to be assessed as well.

4. BASE AND SUBGRADE DRAINAGE

There are two types of drainage.

a) Surface
b) Subsurface

a) SURFACE:
Most of the water that gets into the pavement comes from the surface. As shown in the figure above the main sources are from shoulders; through pavement cracks or holes; seepage from higher points.

Permeability of the base is another issue. Permeability of granular materials depends on grain size, distribution and density of the compacted pavement. For drainage the slope of the base and width need to be considered.

A free draining base is preferred with adequate sub grade drainage via pipes. However sometimes this is not economically viable. In such an instance a treated high density base should be used. This may be achieved with asphalt emulsion. The base can then be constructed in a trench. However a trench can trap water at the interface of pavement and base course and allow moisture from the sides. This will be made worse under loading where the sides may open up.

Surface drainage thus is a main design requirement.

  1. Pavement and shoulders: full width impervious surface with sealed shoulders. A positive drainage of water is required and the pavement maintained without cracks or holes. Side drains is required.

    Side drain construction


    Side channels (4)
  2. Special mixes: Open graded hot mix can adequately drain water to the sides. However the base underneath requires an impervious membrane and the cross slope must have no obstructions. Open graded base courses constructed with hot mix large stone mixes may be used to drain bases to low points. A transverse pipe may then be used to drain the water.
  3. Crowns, cross slopes: The transverse slope must be less than that of the shoulder.
  4. Median areas: depress where possible and provide channels for wide grassy medians. An asphalt liner inside the median may be needed.
  5. Roadside Interceptor Ditches: These receive the run off from surface slope and side drains.
  6. Drainage of Cuts and fills by side ditches.
  7. Curbs and gutters: for urban areas (PIC) add structural strength to edges but must have the capacity and remain clear.
  8. Erosion Control to avoid channeling of run off water into other areas (PIC).
  9. Storm sewers: for areas where open channels are not appropriate.
  10. Grate Inlets are used to drain parking lots or large areas like airports. They are connected to a drain box and the water carried to the sides or a main drain by a pipe.

Side drain 1

Centre Drain

Drop In Drain
Large Paved areas Surface Drainage Design:
  1. Contour map of site and adjacent areas at 0.6m intervals.
  2. Layout of paved areas and future developments showing all slopes to 0.3m intervals. This is the work diagram and of critical importance. It should include all existing pipelines, manholes, inlets, outfalls, slopes and adjacent drainage information such as slopes, soil conditions and capacity.
  3. Ground water elevation.
  4. Curb and gutter positioning, plantations and inlets for disposing of run off.
  5. Grades to be installed to ensure run off to a collection point. Grades of 2% are required to prevent ponding.

b) SUBSURFACE:

Poorly drained subgrades can cause a layer of water to form at the base/subgrade interface forming a mud slurry under traffic that will fill voids in the base material clogging and reducing particle interlock and friction.

The sensitivity of the sub grade to changes in moisture content depends on its composition. For sandy soils small changes give little change. For silty soils little change in volume occurs but significant changes in strength can occur. For clay both the volume and strength will change for the worse with water. Especially as it approaches optimum moisture content.

The subgrade must be properly shaped and sloped when constructed to ensure drainage.

Volume changes are not a problem if compaction has been achieved in the original construction but stiffness reduction is always a problem as it contributes directly to cracking.

Freezing will cause heave of a wet pavement creating surface fracture.

Subgrade drains are used to drain the soil. This may be agricultural perforated drain pipes ( perforations down ) and backfilled so the fill acts as a filter. This is very important where water may collect and freeze or for soft sub grades.

Drainage set ups (6)

Design of Subgrade drainage:

Aims:


There are two sources of water.

a) Ground water b) Surface water Ground water is below the water table. It is the aim of the drainage to lower the water table.

Infiltration is the largest source. Its movement depends on permeability of the soil, the hydrostatic head.

Design Of Subsurface Systems:

The design is aimed at lowering water table, eliminating active springs, seepage and other water sources and to collect discharge from other drainage systems. It must have adequate capacity and maintain this during the life of the pavement.

  1. Longitudinal Drains: oriented parallel to the horizontal and vertical alignment of the road. It includes a perforated pipe protected by filter material.
  2. Soil survey required type and characteristics.
  3. Flow rates of water
  4. Filter material around pipes
  5. Use of drain rock
  6. Frost heave information is required
  7. Seepage information
  8. Wet cuts are used, these are interceptor drains at the toe of a cut.
  9. Impermeable pavement such as slurry is needed.
  10. High water table can be treated by raising the level of the pavement with new material.
  11. Frost areas require the frost line to be below the pavement structure. If not piping may be required to achieve it.
  12. Freeze thaw and frost heave must be considered. Often a stabilized pavement with emulsion or even a fill depth asphalt hot mix pavement is required to lower the frost lien.
  13. Trench drains with geotextile envelopes around a single size aggregate is effective.
  14. Pipe wrapping with fabric to prevent clogging of perforations.
  15. Fibres at interfaces to prevent clogging of base by mud slurry.

It is preferable to consider water flow and drainage during design and construction phase. The Asphalt Institute have an excellent manual on this MS-15.
However most paving contractors are faced with other people's errors. How do they go about helping a customer with a problem?

5. HOW TO CORRECT PROBLEMS AND REHABILITATE

Water moves and collects under pavements.

If cracking or potholing is not extensive and as most water enters from the surface the first option is to seal the pavement surface. Selected dig outs for the worst areas of cracking and potholes and installation of full depth patches can be used. A slurry seal over the top can then be used as a pavement sealer. Paving and sealing the shoulder will assist in preventing further water ingress.

This means allowing the pavement to dry out and sealing the surface and edges with an asphalt based sealing method such as chip sealing.

For worse situations a subsurface drainage system can be installed, after repair, by trenching and installation of drop inlets at low spots. In some cases the area may be overlaid and levels changed to facilitate drainage to low spots. These drop inlets are connected via pipes to the main drain system.

If frost and freeze thaw is a problem this drainage system must keep the top metre dry.

In flat areas longitudinal drains are only needed along the lower edge of the paved area. In hilly areas or pavements with a number of sloped areas and low spots lateral drains spaced to prevent pressure build up are required. Drop inlets in low spots with pipe connection to the lowest spot.

For elevated curves collector drains should be placed along the lower side of the curves connected to lateral drains from the pavement.

Water will always go to the lowest spot. They are the last parts of the pavement to drain and can force free moisture up through cracks. Standing water will result and create a hydrostatic head.creating debonding. Where it is likely that such collection will occur lateral drains through the shoulder should be installed.

If the pavement has been widened and no provision has been made for drainage right through the old and new pavement collection at edges can occur and even collapse of the surface forming a basin this will cause surface damage by loss of fines and potholing. A method of preventing this is to make the widened are with open graded hot mix as a drainage layer.

Ponding and fines loss


Agricultural pipe drainage of parking lot

Side drains must be kept clear so progressive overlays must not cover or raise the area in front of them. So use slurry or chip seal or raise such drains before overlay.

Rehabilitation Strategies:

It is important to distinguish between treatments to prevent water ingress and stop extra damage and instances where the drainage itself must be rehabilitated.

Preventing Damage

Maintenance:

As most water comes from above a sealed pavement is a good pavement. Cracks must be dealt with promptly along with any potholes. Surface sealing may be all that is required for moderate damage. This means a positive maintenance and inspection program.

  1. Crack Sealing and pothole repair: This needs to be done soon after they occur, potholes grow!
  2. Surfacing and sealing: Slurry sealing at 4-5 year intervals works very well (7).
  3. Chip Sealing is also effective (8). This can also be used for sealing shoulders of the adjacent areas to prevent water permeation into the base.

Rehabilitation:

When structures break down they must be repaired in a timely fashion. This may mean reconstruction in part or full. Before large scale reconstruction is required it may be possible to carry out smaller scale repairs like digging out the area failed and replacing the pavement with full depth hot mix patching.

Hot mix patching (9)


Large scale patching via paver

In many instances where drainage is not the cause of the fatigue or cracking failure, eg age cracking an asphalt rubber SAMI with overlay or slurry ( cape seal) may be cost effectively applied. (10,11).

Before AR treatment


Several years after AR treatment

It is important that drainage problems are solved before any rehabilitation is done.

Geotextiles too may be used to improve drainage, as well as installation of surface drains, altering cross slope and may other methods. The reader is directed to the excellent Asphalt Institute publication on this subject (4).

Geotextile drainage system


6.0 CONCLUSION

Drainage is a key factor in successful pavements. The designer, contractor and customer need to be conversant in its basics and effects.

7.0 REFERENCES

  1. Croney D, Croney P (1998) "Design and Performance Of Road Pavements" Chapter 9 McGraw Hill New York.
  2. Roberts,F Kandahl P, Brown R, Lee,D Y, Kennedy T (1996) " Hot Mix Asphalt Materials Design and Construction" NAPA Md.
  3. Holleran G (1996) " Pavement Design as a tool for innovation" Bitumen Asia Singapore Workshop Proceedings.
  4. Asphalt Institute (1984) " Drainage Of Pavement Structures" MS15
  5. Austroads (1996) Pavement Design Manual
  6. Perry (1986) Civil Engineering Handbook
  7. Holleran G (2000) ISSA Workshop Las Vegas " Modified emulsions, Benefits and uses of polymers in Slurry Seal and Microsurfacing"
  8. Holleran G, Bryant J,(1996 " Chip Sealing Developments in Australia and New Zealand " AEMA Phoenix
  9. Asphalt Institute MS 16 3rd ed
  10. Holleran G, Van Kirk J " Asphalt Rubber in Chip Seals, Slurry and Microsurfacing" REAA Wellington NZ 1998.
  11. Holleran G (1996) ISSA 34th Annual Conference " Cape Seals,History, Development, Design and Performance"

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